RPM Checker

Evaluates RPM readings against expected values, flags deviations, and guides technicians to corrective actions for motor drives and gear systems.

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Informazioni su questo strumento

The RPM Checker analyzes a measured shaft speed against an expected nominal speed to identify performance drift in motor drives. It supports technicians, plant engineers, and reliability teams by providing a repeatable, data-driven method to verify correct operation after commissioning, gear changes, or maintenance. Conceptually, the tool computes deviation as a percentage of nominal speed and flags out-of-spec conditions. When a gear ratio is provided, it also suggests the corresponding motor-side target RPM to align with gearbox expectations. This helps isolate whether observed drift originates at the motor, drive train, or gearbox. The tool preserves a clear audit trail of inputs, calculated deviations, and recommended actions for compliance and maintenance planning. Core differentiators include explicit handling of missing inputs, zero or invalid nominal speeds, and gear ratio validation to prevent misinterpretation of results. Use cases span initial commissioning checks, periodic maintenance validation, and fast diagnostics after a fault or alarm. Outputs include status (OK or ALERT), deviation percentage, motor_rpm_target (when gear_ratio is supplied), and a recommended_action that is concise and actionable for technicians. The approach emphasizes domain-specific correctness and traceability without relying on UI assumptions, enabling integration into diagnostic scripts, CMMS notes, or enterprise dashboards.

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Provide inputs for measured_rpm and nominal_rpm (required).
Optionally set tolerance_percent (default 5%) and gear_ratio (optional).
Run calculation to obtain deviation and status.
Review outputs such as motor_rpm_target and recommended_action to determine corrective steps.
If gear_ratio is supplied, interpret motor-side targets to assess alignment with gearbox expectations.

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Frequently Asked Questions

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What is measured_rpm vs nominal_rpm?
Measured_rpm is the current speed observed on the shaft, while nominal_rpm represents the expected or design speed for that shaft. The tool compares these values to quantify drift and diagnose issues.
How is tolerance applied?
Tolerance_percent defines the acceptable deviation. If absolute deviation <= tolerance, the status is OK; otherwise it is ALERT, indicating a potential issue needing investigation.
How does gear_ratio affect results?
If gear_ratio is provided, the tool computes a motor_rpm_target (nominal_rpm * gear_ratio) to reflect motor-side requirements. This helps identify whether the motor or gearbox is contributing to the observed deviation.
What if inputs are missing or invalid?
Missing required inputs triggers domain-level validation errors (e.g., nominal_rpm <= 0). Non-numeric inputs or zero/negative gear_ratio are also rejected to ensure meaningful calculations.

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