Gear Generator

Generates parametric gear geometry from user input for engineers, students, and CAD technicians, enabling rapid design exploration and validation.

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About This Tool

This gear generator computes standard spur gear geometry from a compact input set, enabling engineers, students, and CAD operators to rapidly iterate designs. It requires module m, teeth count z, and pressure angle phi as mandatory inputs and supports optional parameters for addendum, dedendum, clearance, bore diameter, and gear width. The output includes numeric parameters and a geometry summary suitable for CAD import, plus a visual representation of the gear mesh. It validates inputs and returns domain-safe messages when data is out of range or incomplete.\n\nConceptually, the tool applies involute gear formulas: pitch diameter d = m*z; outer diameter do = d + 2*m; base circle db = d*cos(phi); tooth thickness at pitch circle tp = (pi*m)/2; addendum a = m; dedendum b = 1.157*m; and overall depth h = a + b. Derived quantities are reported with units in millimeters and can be exported as CSV or JSON. Advanced features include optional placeholders for fillet radii and helix angle for future gear types. The design favors deterministic results and consistent data schemas for downstream CAD and simulation workflows.\n\nUse cases span design studies, course demonstrations, production data preparation, and verification tasks. The unique value lies in parametric, repeatable data generation, immediate visualization, and straightforward export to common formats.

How to Use

  1. Provide inputs: set module m, teeth z, and pressure angle phi as mandatory fields.
  2. Optionally enter addendum, dedendum, clearance, bore diameter, and gear width for refined results.
  3. Choose units (millimeters) and confirm spur gear type.
  4. Run calculation to generate pitch diameter, base circle, and other geometry values.
  5. Export data as CSV or JSON or import into CAD/SIM tools.
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Frequently Asked Questions

Find Quick Answers

What inputs are required?
The tool requires module, teeth count, and pressure angle as mandatory inputs. Optional addendum, dedendum, bore, and width refine the geometry; missing required inputs produce a data error.
What formats can I export?
Exports include CSV and JSON data blocks for geometry and parameters; CAD import-ready formats may be generated as structured data suitable for CAD tools.
Does it handle nonstandard gear types?
Currently supports standard spur gears with involute teeth. Helical or bevel gears are not included; future versions may add alternate tooth forms.
How accurate are the results?
Results follow established spur gear geometry formulas with standard addendum and dedendum values. Use as design aid and verify against tolerances and CAD simulations.

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