G Code Tool Radius Compensation

A precise online tool to compute G code radius compensation for CNC paths for machinists and NC programmers.

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About This Tool

Purpose and use case: This tool computes radius compensated toolpaths in the XY plane for CNC operations, enabling accurate contouring and pocketing when the tool radius affects the intended path. It targets NC programmers, machinists, CAM engineers, and educators who need reliable offsets to drive G41/G42 style behavior or to produce ready to export coordinates. Conceptually, the tool offsets each segment by the tool radius along the normal direction toward the chosen side, while preserving path order and geometry. It supports both straight and arc segments, applying proper joins at corners to maintain continuity and minimize gouge or overcut. By exporting compensated coordinates or a G code snippet, it integrates into CAM pipelines or controller workflows and reduces manual offset calculations. Unique value lies in robust handling of mix of segment types, arc offset logic, and tunable tolerance to balance precision with performance. Use cases include milling a contour with a 6 mm endmill, offsetting pocket outlines for clean walls, or training on cutter compensation concepts without editing raw toolpaths.

How to Use

  1. Provide inputs: a sequence of 2D path points in millimeters and a positive tool radius.
  2. Choose compensation side (left or right) and optional arc handling preferences.
  3. Run calculation to generate compensated coordinates or a G code snippet.
  4. Review compensated data for continuity and small corner deviations; adjust tolerance if needed.
  5. Export the results into the CAM workflow or controller for execution.
How to use g code tool radius compensation

Frequently Asked Questions

Find Quick Answers

What data formats does the tool accept?
The tool accepts a path as an ordered array of 2D points in millimeters and a positive tool radius. It can optionally output a G code snippet. It does not require raw G code as input unless you choose to generate a snippet.
How are arcs offset handled?
Arc segments are offset by translating the arc center perpendicular to the arc direction by the tool radius. The resulting compensated arc preserves curvature while maintaining continuity with adjacent segments.
What tolerances apply?
An internal tolerance defaults to 0.01 mm, ensuring stable joins and consistent coordinates. This can be adjusted via tolerance_mm to trade precision for performance as needed.
Can this tool handle 3D paths?
No, the current implementation targets 2D XY plane compensation. Z axis data is ignored in offset calculations; a separate 3D compensation approach would be required for full 3D toolpaths.

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